Carbon Fiber winder

Carbon fiber is a new type of high strength and high modulus fiber material with carbon content above 90%, which has the characteristics of light weight, high strength, corrosion resistance, high modulus, low density, no creep, super high temperature resistance in non-oxidizing environment, good fatigue resistance, good electrical and thermal conductivity, etc.

Products Details

Description

Carbon fiber is a new type of high strength and high modulus fiber material with carbon content above 90%, which has the characteristics of light weight, high strength, corrosion resistance, high modulus, low density, no creep, super high temperature resistance in non-oxidizing environment, good fatigue resistance, good electrical and thermal conductivity, etc. It not only has the inherent intrinsic characteristics of carbon materials, but also has the softness and processability of textile fibers, and is a new generation of reinforcing fiber.

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Advantages

FAQ

Q: if a part of the equipment is damaged, can you provide the corresponding spare parts? A: before the acceptance of the equipment, our company can provide corresponding spare parts for free; If within the warranty period, we can help customers to purchase, if necessary, we can purchase for you. Q: can the equipment ensure that the carbon fiber is small and there is no risk of fiber invasion and damage when the production workshop is used for a long time? A: each component of the equipment is designed and equipped with sealing function, which can ensure that the carbon fiber can not invade the control system in the cabinet, so as to protect the hardware system of the equipment. Q: does the equipment have the expansion conditions for subsequent intelligent automatic wire cutting? A: the equipment can provide the signal of pneumatic assisted wire lowering after the winding is full, and can interact with the follow-up expansion equipment.

User Evaluation

1. Low equipment failure rate, flexible operation, stable and reliable production; 2. The installation and adjustment of the equipment is very fast, and the after-sales remote response is very timely in case of doubt; 3. The key design is reasonable and easy to operate; 4. The random spare parts are complete and the random data of the equipment are accurate; 5. The winding process is good, and the end face forming effect is not inferior to the imported take-up machine!6. Winding diameter, gram weight and other winding parameters meet the expectations and industry standards.

Tech Specs

del specification / technical parameters

Basic parameters of carbon wire winder with maximum winding capacity of 12kg 
Tube size: internal diameter Φ 76.2+/-0.5mm; external diameter Φ 84+/-1mm; Pipe length: 281mm
Dimension of carbon wire spindle: Maximum outer diameter Φ It is 240mm in width and 245-250mm in width
Weight of carbon wire ingot: Maximum 12kg
Take up speed: Maximum 20m / min
Winding ratio control mode: Electronic winding ratio
K number of wire drawing: 12K~50K
Tube expansion and tightening mode: Pneumatic expansion
The way of thread setting: Pneumatic push-out assisted wire lowering
Machine direction: Separate your left and right hands
Electrical protection grade: IP54
Basic parameters of carbon wire winder with maximum winding capacity of 20kg
Tube size: internal diameter Φ 76.2+/-0.5mm; external diameter Φ 84+/-1mm; Pipe length: 281mm
Dimension of carbon wire spindle: Maximum outer diameter Φ It is 330mm in width and 245-250mm in width
Weight of carbon wire ingot: Maximum 20kg
Take up speed: Maximum 20m / min
Winding ratio control mode: Electronic winding ratio
K number of wire drawing: 12K~50K
Tube expansion and tightening mode: Pneumatic expansion
The way of thread setting: Pneumatic push-out assisted wire lowering
Machine direction: Separate your left and right hands
Electrical protection grade: IP54
Take full account of the human-machine interaction, so that the operation is convenient and the wire drawing mode is reasonable.The protection level of the unit fully considers the particularity of carbon fiber conduction to ensure that the equipment itself is sealed in place and has heat exchange conditions.The reeling speed is accurate, and the winding tension is controlled reasonably. The whole winding is compact and full.The winding parameters are set accurately and reasonably to ensure that the end face of the product is beautiful and has no hair.The new tension control mechanism is adopted at the lead wire, the swing arm angle feedback is accurate, and the tension control is stable.The accurate values of winding tension, winding ratio and other process parameters should be set according to the experience of different K number tow.The self reading of winding track is accurate and the spindle rotation speed is accurate and reasonable.The new automatic wire pushing mechanism is adopted at the wire feeding position, which has a long pushing stroke, and can accurately give the wire pushing signal after pushing out, which can complete the automatic operation of the paper tube under the wire and on the paper pipe with the subsequent manipulator.The new automatic tightening mechanism is adopted at the tightening part, with large tension force and no axial movement.The new automatic cutting technology is adopted at the cutting position, with high cutting success rate, smooth fracture surface and stable winding action.The unit is designed and equipped with independent touch screen and PLC, and the human-computer interaction is smooth.

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